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Project Description    
 
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Project Description - Main Page
Project Description - Location
Project Description - Site
Project Description - Mineral Resource
Project Description - Resource Ore Body
Project Description - Technology
Project Description - Flowsheet
Project Description - Process
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Essar Steel
Minnesota, LLC

Part of the Essar Steel
Holdings Limited group
of companies.

Essar

Project Description - Process

  • Process Overview
  • 
Mining 
        Concentrator  • Pellet Plant  • DRI
  • Steelmaking  
  • Shipping
 
•  
Mining  •
  • The ore body has been developed into a financible asset (Proven and Probable Reserves) for at least 20 years of operation, with the total available resource for expected to last more than 100 years. The taconite mine will consist of two open pits, Pit 5 and Pit 6, which will be mined simultaneously and will produce 13 million tonnes of ore per year at full operation, which will be year 5. A combined total of approximately 8.5 million tonnes of waste will be removed as pre-production stripping to expose both ore bodies. Mining will be performed by diesel hydraulic shovels, 200 to 240 ton haul trucks and 16” diameter rotary blasthole drills. The striping ratio will be 0.35:1 (waste to ore). Weekly blasts will average 350,000 tonnes.
     
  • The ore from the mine will be transported by haul truck to a two stage crusher less than half a mile away—the shortest distance on the range. After the first stage of crushing, coarse ore (>12” material) will be separated from the ore stream. The undersize ore (<12” material) will then be sent to a second stage crusher to produce <3/4” material. Both ore streams will then be transported via overland conveyor for feed in the concentrator.